Composite Materials Handbook-MIL 17, Volume III: Materials Usage, Design, and Analysis

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ISBN: 9781566768283 | 1566768284
Cover: Paperback
Copyright: 6/18/1999

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This standardization handbook has been developed and is being maintained as a joint effort of the Department of Defense and the Federal Aviation Administration. It provides guidelines and material properties for polymer (organic) and metal matrix composite materials. This handbook aims to provide a standard source of statistically-based mechanical property data, procedures, and overall materials guidelines for characterization of composite material systems.This volume provides methodologies and lessons learned for the design, manufacture, and analysis of composite structures and for utilization of the material data provided in Volume II consistent with the guidance provided in Volume I. It covers processes and effects of variability; quality control of production materials; design and analysis; structural behavior of joints and reliability; thick section composites; and supportability.

Foreword

Summary of Changes

General Information

(1)

Introduction

(1)

Purpose, Scope, And Organization of Volume 3

(1)

Introduction

(1)

Symbols, Abbreviations, And Systems of Units

(11)

Symbols and abbreviations

(9)

System of units

(2)

Definitions

References

Materials And Processes - the Effect of Variability on Composite Properties

(1)

Introduction

(1)

Purpose

(1)

Scope

(3)

Constituent Materials

(26)

Reinforcement fibers

(20)

Resin Materials

(6)

Processing of Product Forms

(4)

Fabrics and preforms

(1)

Preimpregnated forms

(1)

Shipping And Storage Processes

(1)

Packing

(1)

Shipping

(1)

Unpackaging and storage

(1)

Construction Processes

(5)

Hand lay-up

(1)

Automated tape lay-up

(1)

Fiber placement

(1)

Braiding

(1)

Filament winding

(1)

Pultrusion

(1)

Sandwich construction

(1)

Adhesive bonding

(2)

Cure And Consolidation Processes

(4)

Vacuum bag molding

(1)

Oven cure

(1)

Autoclave cure

(1)

Press molding

(1)

Integrally heated tooling

(1)

Pultrusion die cure and consolidation

(1)

Resin transfer molding

(1)

Thermoforming

(1)

Assembly Processes

(1)

Process Control

(5)

Common process control schemes

(1)

Example - autoclave cure of a thermoset composite

(5)

Preparing Material And Processing Specifications

Types of specifications

(1)

Format for specifications

(2)

Specification examples

(1)

Configuration management

(2)

References

Quality Control of Production Materials

(1)

Introduction

(1)

Quality Assurance Procedures

(8)

Receiving inspection

(2)

Process verification

(2)

Final inspection

(1)

Nondestructive inspection

Specifications and documentation

(3)

Destructive tests

(3)

Material Property Verification

(1)

Statistical Process Control

References

Design And Analysis

(1)

Introduction

(1)

Basic Lamina Properties And Micromechanics

(23)

Assumptions

(1)

Fiber composites: physical properties

(12)

Fiber composites: strength and failure

(5)

Strength under combined stress

(3)

Summary

(2)

Analysis of Laminates

(29)

Lamina stress-strain relations

(5)

Lamination theory

(6)

Laminate properties

(11)

Thermal and hygroscopic analysis

(2)

Laminate stress analysis

(4)

Summary

(1)

Laminate Strength And Failure

(16)

Sequential ply failure approach

(3)

Fiber failure approach (laminate level failure)

(2)

Laminate design

(1)

Stress concentrations

(3)

Delamination

(3)

Damage and failure modes

(3)

Summary

(1)

Complex Loads

(1)

Biaxial in-plane loads

(1)

Out-of-plane loads

(1)

Lamina to Laminate Considerations

(7)

Residual stresses and strains

(1)

Thickness effects

(1)

Edge effects

(1)

Effects of transverse tensile properties in unidirectional tape

(1)

Laminate stacking sequence effects

(3)

Lamina-to-laminate statistics

(1)

Summary

(2)

Compressive Buckling And Crippling

(22)

Plate buckling and crippling

(7)

Compression postbuckling and crippling

(15)

Summary

102

(1)

Carpet Plots

102

(1)

Creep And Relaxation

102

(1)

Fatigue

102

(1)

Other Structural Properties

103

(12)

Damage tolerance

103

(6)

Durability

109

(3)

Damage resistance

112

(2)

Summary

114

(1)

Vibration

115

(1)

Introduction

115

(1)

Stacking sequence effects

115

(1)

Computer Programs

115

(1)

Certification Requirements

115

References

117

Structural Behavior of Joints

(1)

Introduction

(1)

Adhesive Joints

(17)

Introduction

(1)

Joint design considerations

(5)

Stress analysis in adhesive joints

(11)

Mechanically Fastened Joints

Introduction

(1)

Structural analysis

(12)

Design considerations

(2)

Fatigue

(2)

Test verification

(4)

References

Structural Reliability

(1)

Introduction

(1)

Factors Affecting Structural Reliability

(2)

Static strength

(1)

Environmental effects

(1)

Fatigue

(1)

Damage tolerance

(1)

Reliability Engineering

(1)

Reliability Design considerations

(1)

Reliability Assessment And Design

Background

(1)

Deterministic vs. Probabilistic Design Approach

(1)

Probabilistic Design Methodology

(1)

Data Requirements

(1)

Summary

(2)

References

Thick Section Composites

(1)

Introduction

(1)

Mechanical Properties Required For Thick Section Composite Three-Dimensional Analysis

(28)

2-D composite analysis

(1)

3-D composite analysis

(2)

Experimental material property determination

(16)

Theoretical property determination

(8)

Test specimen design considerations

(1)

Structural Analysis Methods For Thick-Section Composites

(1)

Physical Property Analysis Required for Thick-Section Composite Three-Dimensional Analysis

(1)

Process Analysis Methods for Thick-Section Composites

(1)

Failure Criteria

(1)

Factors Influencing Thick-Section Allowables (i.e., Safety Margins)

(1)

Thick Laminate Demonstration Problem

References

Supportability

(1)

Introduction

(1)

Design For Supportability

(6)

Inspectability

(1)

Material selection

(3)

Damage tolerance and durability

(1)

Environmental Compliance

(1)

Reliability and maintainability

(1)

Interchangeability and replaceability

(1)

Accessibility

(1)

Repairability

(1)

Support Implementation

(1)

Inspection

(1)

Assessment

(1)

Repair

(1)

Repair design criteria

(1)

Replace

(1)

Disposal

(1)

Logistics Requirements

(1)

Training

(1)

Spares

(1)

Facilities

(1)

Technical data

(1)

Support equipment

(1)

Terminology

References

Lessons Learned

(28)

Introduction

(1)

Unique Issues for Composites

(8)

Elastic properties

(1)

Tailored properties and out-of-plane loads

(2)

Damage tolerance

(1)

Durability

(1)

Environmental sensitivity

(1)

Joints

(1)

Design

(1)

Handling and storage

(1)

Processing and fabrication

(1)

Quality control

(1)

Lessons Learned

(19)

Design and analysis

(12)

Materials and processes

(1)

Fabrication and assembly

(2)

Quality control

(1)

Testing

(1)

Certification

(1)

In-service and repair

(2)

References

Index

I-1

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Composite Materials Handbook-MIL 17, Volume III: Materials Usage, Design, and Analysis

Summary

Table of Contents

Supplemental Materials