Modern Woodworking

, by Wagner, Willis H.; Kicklighter, Clois E.

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ISBN: 9781590704813 | 1590704819
Cover: Hardcover
Copyright: 6/30/2006

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Summary

Supplemental Materials

Comprehensive text designed to meet the needs of both beginning and advanced woodworking classes.

Fundamentals

Planning and Designing in Woodworking

(14)

Planning Wood Products

Designing Wood Products

Design Factors

Furniture Styles

Sketching

Presentation Drawings

Working Drawings

Plan of Procedure

Bill of Material

Selecting and Identifying Materials

(24)

Selecting Wood

Grades of Lumber

Lumber Defects

Seasoning Lumber

Cutting Methods

Surface and Size

Wood Identification

Panel Materials

Plywood

Composite Board

Handling and Storing

Figuring Board Footage

Woodshop Safety

(16)

General Safety Rules

Shop Safety

Power Equipment Safety Rules

Personal Protective Safety Equipment

Wood Dust Exposure Limits

EPA Regulations for Ozone-Depleting Chemicals

Basic Processes

Measurement, Layout, and Rough-Out

(10)

Measuring

The Metric System

Conversion Factors

Selecting and Laying Out

Cutting Stock to Rough Length

Ripping Stock to Rough Width

Laying Out and Cutting Plywood

Sharpening a Hand Saw

Jointing

Filing

Setting

Planing and Sawing

(14)

Kinds and Sizes of Planes

Sharpening Plane Irons

Adjusting Planes

Planing a Surface

Planing an Edge

Squaring Stock to Length with Backsaw

Planing Edge Grain

Squaring Small Pieces of Stock

Drilling and Boring

(10)

Braces and Auger Bits

Sharpening an Auger Bit

Layout and Marking

Boring

Boring to Specified Depth

Doweling Jigs

Counterboring

Boring Holes at an Angle

Using an Expansive Bit

Using a Forstner Bit

Drilling Holes

Automatic Drills

Cordless Drills

Wood Joints

(18)

Butt and Edge Joints

Dados and Grooves

Rabbet Joints

Lap Joints

Mortise-and-Tenon

Dowel Joints

Miter Joints

Dovetail and Box Joints

Plate Joinery

Plate Joiners

Plates

Making a Plate Joint

Building Jigs

Cutting Curves, Irregular Shapes, Bevels, and Chamfers

113

(10)

Laying Out Geometric Shapes

Curves

Patterns and Templates

Cutting Curves

Coping Saw

Compass Saw

Chisels

Smoothing Curves and Edges

Carving and Shaping

Chamfers, Bevels, and Tapers

Assembly and Final Surface Preparation

Adhesives, Gluing, and Clamping

123

(16)

Adhesives, Cements, and Glues

Preparing Wood for Gluing

Trial Assemblies

Preparing Glue

Applying Glue

Gluing an Edge Joint

Toggle Clamps

Gluing Frames and Finished Assemblies

Cleaning Glue Joints

Gluing Miter Joints

Building Clamping Devices

Production Methods and Equipment

Mechanical Fasteners and Assembly

139

(14)

Hammers

Nails

Driving Nails

Wood Screws

Drilling Holes for Wood Screws

Setting Screws

Special Fasteners

Production Equipment

Sanding and Preparing for Finish

153

(12)

Coated Abrasives

Making Abrasives

Sanding

Cleaning Sanded Work

Using a Wood Scraper

Hand Scraper

Cabinet Scraper

Repairing Defects

The Final Touch

Finishes and Finishing

165

(36)

Finishing Safety Rules

Wood Finishing Terms

Brushes

Preparing Surfaces for Finishing

Cleaning and Disassembly

Bleaching

Wood Fillers

Finishing Operations

Choosing the Right Solvent

Proper Ventilation and Fire Safety

Staining

Sealers

Shading and Glazing

Paint and Enamel

Epoxy and Polyester Resin

Water-Based Finishes

Finishing Room

Applying Topcoats

Sanding and Rubbing

Spraying, Coating, and Drying

Spray Equipment

Industrial Spraying

Power Tools

Planing Machines

201

(18)

Power Equipment Safety

Planing Sequence

Jointer

Jointer Safety

Planing an Edge

Planing a Surface

Planing Edge Grain

Bevels and Chamfers

Planing a Taper

Planing a Rabbet

Special Setups

Sharpening Jointer Knives

Lubrication

Portable Planes

Power Plane Safety

Planer

Planer Safety

Operating the Planer

Adjusting and Sharpening the Planer

Industrial Planing Equipment

Circular Saws

219

(36)

Table Saw

Saw Blades

Safety Rules for the Table Saw

Changing Saw Blades

Ripping to Width

Resawing

Crosscutting to Length

Cutting Duplicate Parts to Length

Cutting Plywood

Cutting Angles, Bevels, and Tapers

Cutting Rabbets, Dados, and Grooves

Mounting a Dado Head

Using a Dado Head

Special Fixtures and Setups

Sliding Tables

Sharpening Circular Saw Blades

Radial Arm Saw

Radial Arm Saw Safety

Crosscutting

Miters, Bevels, and Compound Miters

Ripping Cuts

Dados and Grooves

Portable Circular Saw

Portable Circular Saw Safety

Using the Portable Circular Saw

Power Compound Miter Saw

Industrial Machines

Band Saw, Scroll Saw, and Saber Saw

255

(18)

Band Saw

Blades

Band Saw Safety

Roughing Cuts

Straight Finished Cuts

Cutting Curves

Resawing

Special Setups

Scroll Saw

Selecting and Installing Blades

Scroll Saw Safety

Cutting Procedures

Saber Saws

Saber Saw Safety

Using the Saber Saw

Laser Cutting Woods

Industrial Machines

Drill Press, Mortiser, and Tenoner

273

(18)

Drill Press

Sizes, Parts, and Adjustments

Drill Press Safety

Basic Drill Press Operation

Mortising Attachment

Cutting a Mortise

Pocket Cutter

Sanding, Routing, and Shaping

Portable Electric Drill

Portable Electric Drill Safety

Cordless Portable Drill

Industrial Boring Machines

Lathe

291

(20)

Parts of a Lathe

Turning Tools

Turning Speeds

Drawings for Turned Objects

Lathe Safety

Spindle Turning

Turning Duplicate Parts

Faceplate Turning

Applying Finishes

Using the Tailstock

Turned Chucks

Automatic Lathe

Turning Sander

Chucking and Boring Machine

Router, Shaper, and Molder

311

(20)

Portable Router

Plunge Router

Router Bits

Portable Router Safety

Mounting Bits and Adjusting the Base

Using the Router

Cutting Dovetail Joints

Cutting Grooves and Spirals on Round Stock

Using Routers in Trade and Industry

CNC Routers

Shaper

Shaper Cutters

Shaper Safety Rules

Installing Spindles and Cutters

Shaping with the Fence

Shaping with Depth Collars

Industrial Machines

Molder

Sanding Machines

331

(14)

Disk Sanders

Selecting and Mounting Disks

Using the Disk Sander

Belt Sanders

Sanding Machine Safety

Portable Belt Sanders

Using a Portable Belt Sander

Portable Finishing Sanders

Random Orbit Sander

Detail Sander

Industrial Machines

Cabinetmaking and Furniture Making

Special Procedures in Fine Woodworking

345

(18)

Reeding and Fluting

Wood Carving

Decorative Joints

Marquetry

Decorative Moldings

Tambours

Furniture and Cabinetwork

363

(20)

Types of Construction

32mm Construction

Standard Sizes

Using Solid Stock

Framed Panels

Making a Master Layout

Constructing Web Frames

Assembling Panels and Web Frames

Finishing Plywood Edges

Shelves

Tops

Legs

Hardware and Metal Trim

Furniture Assemblies

Built-In Cabinetwork

Drawer and Door Construction

383

(10)

Drawers

Drawer Construction

Drawer Guides

Doors

Swinging Doors

Sliding Doors

Special Materials and Processes

Laminating and Bending Wood

393

(10)

Selecting and Cutting Stock

Applying Glue

Clamping Forms and Devices

Curing

Cutting to Size and Finishing

Molded Plywood

Bending with Kerfs

Bending Solid Stock

Structural Laminates

Synthetic Surface Materials

403

(8)

Layout and Cutting

Applying Adhesives

Drying and Bonding

Edgebanding

New Surface Laminates

Solid Surface Materials

Trimming and Finishing

Upholstery

411

(12)

Tools and Materials

Detachable Seats and Back

Tight Spring Construction

Padding

Final Covering

Construction

Footings and Foundations

423

(18)

Staking Out Building Location

Excavation

Foundation Systems

Slabs

Footings

Footing Design

Footing Forms

Erecting Wall Forms

Re-establishing the Building Line

Form Hardware

Panel Forms

Wall Openings

Anchors

Concrete Block Foundations

Waterproofing

Slab-on-Ground Foundations

Steps, Sidewalks, and Driveways

Brick Paving

Wood Foundations

Framing Floors, Walls, and Ceilings

441

(26)

Floor Framing

Types of Framing

Girders and Beams

Posts and Columns

Installing Sills

Joists

Framing Openings

Bridging

Special Framing Problems

Floor Trusses

Glued Floor System

Steel Joists

Wall and Ceiling Framing

Frame Wall Construction

Plate Layout

Lay Out of Rough Openings

Constructing Wall Sections

Partitions

Ceiling Frame

Metal Framing

Roof Framing and Roofing

467

(22)

Types of Roofs

Rafters

Slope and Pitch

Framing

Erecting a Gable Roof

Roof Openings

Roof Truss Construction

Code Requirements

Roofing

Roof Sheathing

Roofing Materials

Flashing

Wood Shingles and Shakes

Tile Roofing

Sheet Metal Roofing

Windows, Exterior Doors, and Finish

489

(18)

Windows

Types of Windows

Fixed and Special-Shape Windows

Energy-Efficient Windows

Window Details

Windows in Plans and Elevations

Window Sizes

Installing Windows

Exterior Doors

Types of Doors

Exterior Door Frames

Installing Sliding Glass Doors

Garage Door Frames

Exterior Finish

Cornice and Rake Construction

Types of Finish

Siding

Shingles

Brick or Stone Veneer

Interior Finish

507

(18)

Insulation

Types of Insulation

Placing Insulation

Interior Wall and Ceiling Construction

Finish Flooring

Stairs

Types of Stairs

Stair Design

Treads and Risers

Interior Doors

Interior Door Frames

Interior Trim

Post-and-Beam and Prefabricated Construction

525

(12)

Advantages

Foundations and Posts

Floor Beams

Roof Beams

Fasteners

Planks

Prefabricated Construction

Factory-Built Components

Prefabricated Buildings

Special Topics

Patternmaking

537

(12)

The Molding Process

Shrinkage, Finish, and Draft

Materials and Tools

Layouts

Constructing the Pattern

Split Patterns

Cores and Core Prints

Core Boxes

Match Plates

Tool Selection and Care

549

(14)

Hand Tools

Portable Power Tools

Stationary Power Tools

The Home Workshop

Mass Production

563

(14)

Selecting and Designing

Pilot Models and Production Ideas

Operational Analysis

Tooling-Up for Production

Equipment Layout and Production Lines

Handling and Storing Materials

Inspection Points

Operating the Production Line

Records and Evaluation

Products

Wood Technology

577

(20)

Properties and Characteristics of Wood

Structure and Growth

Moisture Content and Shrinkage

Drying Methods

Moisture Meters

Equilibrium Moisture Content

Forestry

Lumbering

Plywood and Veneer

Manufactured Board

Research and Development

Career Opportunities

597

(9)

Forestry

Lumbering

Papermaking

Manufacturing

Construction

Distribution

Wood Science and Technology

Leadership

Glossary of Terms

606

(11)

Reference Section

617

(15)

Index

632

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Modern Woodworking

Summary

Table of Contents

Supplemental Materials