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- ISBN: 9781933762371 | 1933762373
- Cover: Hardcover
- Copyright: 9/1/2010
This title covers the entire process of planning a plant model project from conceptual to mechanical completion, and explains where the piping engineer falls in the process along with his roles and responsibilities. Critical topics covered in this handbook include FEED study and key plans, the importance of CAD support and model reviews, tools for automatic spool generation and linking to automatic fabrication of pipe spools and construction of equipment installation and commissioning.
Richard Beale has over 35 years of plant layout and piping design experience on heavy-oil facilities, refineries, gas plants, pulp and paper facilities and pipelines. Starting as a junior piping draftsman in 1974, he has witnessed the progression of piping design and drafting from manual drafting to 2D CAD and 3D CAD. During his career, he has been a drafter, designer, squad leader, overall project piping lead, and design and drafting department manager with several major engineering consulting companies, as well as technical support to fabrication and construction companies. He has also been an instructor in piping drafting at the polytechnic school in Calgary, Alberta, Canada, where he lives and serves on the advisory committee at this same institution for the Engineering Design and Drafting Technology program as an industry representative. He is currently employed as an advisor to a major oil and gas producer. Paul Bowers started in the piping design business in 1981 as a junior draftsman on-site at a refinery in Montreal. His areas of plant-piping design experience include chemical, pulp and paper, industrial gases/cryogenics, refining, mining and heavy oil. In 1998, Paul founded PipingDesign.com as a way to educate, inform and connect with those interested in piping design, and he is a member of ASME. Now residing in Calgary, Paul is co-president of SPED Calgary. Peter Smith is an independent consultant with more than 30 years of experience in the onshore and offshore sectors of the oil and gas industry. He has worked on the design, construction and commissioning phases on refineries, offshore platforms, pipelines and FPSO projects in Europe, the Middle East and Southeast Asia. Having worked for both major operating companies and international EPC contractors on projects that were designed using manually produced drawings, he has witnessed the evolving CAD era and appreciates the advances and advantages of this new technology. He is also aware of some of the short comings that new technology brings, which prompted him to begin writing this piping series.
Foreword | p. xiii |
Preface | p. xv |
List of Figures | p. xix |
List of Tables | p. xxiii |
Before you Begin | p. 1 |
Introduction | p. 1 |
Standards | p. 2 |
Standard Drawings | p. 2 |
Charts | p. 8 |
Drawing Templates and Drawing Standards | p. 12 |
Drawing Numbering | p. 13 |
3-D Model Numbering | p. 14 |
Material Commodity Codes | p. 14 |
Specifications | p. 15 |
Piping Classes | p. 16 |
Procedures | p. 22 |
Stick Files | p. 23 |
Inter-discipline Drawing Reviews | p. 24 |
Line Numbering | p. 24 |
Stress Analysis | p. 25 |
CAD Set-Up | p. 25 |
3-D Model Reviews | p. 27 |
Checking | p. 28 |
Manhour Estimating | p. 28 |
Progress Reporting | p. 28 |
Management of Change | p. 28 |
As-Builting | p. 31 |
Project Close-out | p. 32 |
Piping Execution Plan | p. 32 |
Design Basis Memorandum (DBM) | p. 33 |
Project Execution Plan (PEP) | p. 33 |
Contracting and Procurement Plan and Construction Execution Plan | p. 34 |
Conclusion | p. 34 |
Procedures | p. 35 |
Introduction | p. 35 |
Master Stick Files, Working Copies, and Inter-discipline Drawing Reviews (IDR) | p. 35 |
Master Stick Files | p. 37 |
Working Copies | p. 41 |
Inter-discipline Drawing Reviews | p. 42 |
Vendor Drawing Reviews | p. 48 |
Line Numbering | p. 50 |
Line Numbering Rules | p. 50 |
Stress Analysis | p. 53 |
The Stress Analysis Procedure | p. 54 |
Stress Analysis Procedure Notes | p. 62 |
Model Reviews | p. 67 |
Model Review Procedure | p. 69 |
Model Review Matrix | p. 71 |
Checking | p. 71 |
Clash Check Reporting Procedure | p. 78 |
Equipment Checking Procedure | p. 79 |
Piping Arrangement and Isometric Checking | p. 81 |
Prerequisites and Checking Procedure | p. 84 |
Manhour Estimating and Manpower Planning | p. 91 |
Manhour Estimating | p. 92 |
Manpower Planning | p. 97 |
Other Considerations | p. 101 |
Deliverables | p. 103 |
Introduction | p. 103 |
Deliverables | p. 108 |
Cover Sheets and Drawing Indexes | p. 109 |
Plot Plan | p. 110 |
Key Plans: | p. 113 |
Location Plans | p. 114 |
Piping Arrangements | p. 116 |
Isometrics | p. 116 |
Isometric Logs | p. 119 |
Tie-In Isometrics | p. 119 |
Tie-In List | p. 121 |
Demolition Drawings | p. 121 |
Heat Tracing Circuit Layouts | p. 124 |
Heat Tracing Logs | p. 124 |
3-D Models | p. 126 |
Model Indexes | p. 126 |
CWP Drawing Packages and Scopes of Work (SOW) | p. 127 |
Process Flow Diagrams (PFDs) | p. 131 |
Piping and Instrumentation Diagrams (P&IDs) | p. 131 |
Line Designation Tables (LDTs) | p. 133 |
Detailed Design | p. 137 |
Introduction | p. 137 |
Contracting and Procurement Plan and Construction Execution Plan | p. 138 |
Modularized and Field Erected Piping Splits and CWP Boundaries | p. 138 |
Notes to Figure 4-1 | p. 139 |
Model Boundaries | p. 140 |
Study Model Boundaries | p. 143 |
Detailed Model Boundaries | p. 143 |
Shop and Field Material Splits | p. 145 |
Procurement Splits | p. 147 |
Issued For Bid and Bid Evaluations | p. 150 |
Issued for Bid | p. 150 |
Clarifications from Bidders and Bid Evaluations | p. 151 |
Equipment Coordinates and Elevations | p. 151 |
Module Design | p. 152 |
Design Considerations | p. 154 |
Module Numbering | p. 156 |
Drafting Practice | p. 159 |
A Brief History | p. 159 |
3-D CAD Drafting Practice | p. 160 |
Ownership and Training | p. 162 |
Piping Arrangements | p. 165 |
Isometrics | p. 165 |
Holds | p. 166 |
Project Binders and Lists | p. 167 |
Project Binders | p. 167 |
Piping Job Notes and CAD Job Notes | p. 168 |
Action Item List and Needs List | p. 168 |
Equipment List | p. 169 |
Data Sheets | p. 169 |
Managing Standard Drawings | p. 169 |
Project Meetings | p. 170 |
Progress Monitoring | p. 172 |
Design Change Notice (DCN) | p. 175 |
Field Change Notice (FCN) | p. 176 |
Request For Information (RFI) | p. 176 |
Shop Fabrication | p. 177 |
Introduction | p. 177 |
Kick-off Meetings | p. 178 |
Scopes of Work (SOW) | p. 180 |
Example of Pipe Spool Fabrication Scope of Work | p. 180 |
Example of Module Fabrication and Assembly Scope of Work | p. 183 |
Instruction to the Fabricator | p. 187 |
Example of Instruction to Fabricator | p. 189 |
Requests For Information (RFI) | p. 195 |
Visits with the Fabricators | p. 195 |
The Value of Shop Visits | p. 195 |
Supporting the Fabricators | p. 197 |
Automatic Spool Generation | p. 199 |
Conclusion | p. 199 |
Field Construction | p. 201 |
Introduction | p. 201 |
Support From the Home Office | p. 201 |
Kick-off Meetings | p. 201 |
Field Erection of Piping Scope of Work | p. 202 |
Computers, 3-D Software Set-ups, and Maintenance | p. 205 |
Request For Information | p. 205 |
Support in the Field | p. 206 |
Utilizing the 3-D Models | p. 206 |
Problem Solving | p. 208 |
Punch Lists and Deficiency Reports | p. 208 |
Compiling and Submitting RFIs | p. 212 |
Investigating Back Charges and Extras | p. 213 |
Progress Monitoring | p. 214 |
Maintaining the Master Stick Files | p. 214 |
As-Builting | p. 214 |
Lessons Learned | p. 215 |
Safety | p. 215 |
Abbreviations | p. 217 |
Index | p. 223 |
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