- ISBN: 9781420053456 | 1420053450
- Cover: Hardcover
- Copyright: 11/28/2007
Preface to the Second Edition | p. xiii |
Preface to the First Edition | p. xv |
Acknowledgments (First Edition) | p. xvii |
Introduction | p. xix |
The Author | p. xxi |
Polymeric Materials for Coating | p. 1 |
Rubbers: Natural and Synthetic | p. 1 |
Introduction | p. 1 |
Production, Structure, and Properties | p. 1 |
Natural Rubber | p. 1 |
Styrene-Butadiene Rubber | p. 2 |
Isoprene-Isobutylene Rubber, Butyl Rubber | p. 3 |
Ethylene-Propylene Polymers and Terpolymers, EPM and EPDM | p. 3 |
Polychloroprene Rubber (CR) | p. 4 |
Nitrile-Butadiene Rubber (NBR) | p. 5 |
Chlorosulfonated Polyethylene (CSM) Rubber | p. 5 |
Silicone Rubber | p. 6 |
Rubber Additives | p. 7 |
Compounding and Processing of Rubber | p. 9 |
Mastication and Compounding | p. 9 |
Spreading Dough | p. 12 |
Vulcanization of Rubberized Fabrics | p. 12 |
Polyvinyl Chloride | p. 13 |
Introduction | p. 13 |
Resin Characteristics | p. 13 |
Additives for PVC | p. 14 |
Plasticizers | p. 14 |
Stabilizers | p. 16 |
Other Additives | p. 17 |
Plastisols and Organosols | p. 17 |
Resins | p. 18 |
Plasticizers | p. 18 |
Stabilizers | p. 19 |
Fillers | p. 19 |
Viscosity Depressants | p. 19 |
Thickeners | p. 19 |
Blowing Agents | p. 19 |
Manufacture | p. 20 |
Fusion | p. 20 |
Uses in Coating | p. 20 |
Compounding of PVC for Solid Compositions | p. 20 |
Melt Compounding | p. 20 |
Dry Blending | p. 21 |
Polyurethanes | p. 22 |
Introduction | p. 22 |
Building Blocks of Polyurethane | p. 22 |
The Isocyanates | p. 23 |
Polyols | p. 25 |
Cross-Linkers and Chain Extenders | p. 27 |
Catalysts | p. 27 |
Method of Preparation of Polyurethanes | p. 27 |
Structure of Polyurethanes | p. 28 |
Thermoplastic Urethane Elastomers | p. 29 |
Polyurethane Coatings | p. 29 |
One-Component Systems | p. 29 |
Two-Component Systems | p. 30 |
Additives | p. 30 |
Aqueous Dispersion of Polyurethanes | p. 31 |
Emulsifiers | p. 31 |
Preparation of Dispersions | p. 32 |
Film Properties | p. 33 |
Features of Polyurethane Coating | p. 33 |
Structure-Property Relationship | p. 34 |
Acrylic Polymers | p. 35 |
Adhesive Treatment | p. 35 |
Mechanism of Adhesion | p. 35 |
Resorcinol-Formaldehyde-Latex System | p. 36 |
Dry Bonding System | p. 37 |
Mode of Action of RFL Dip | p. 38 |
Isocyanate Bonding System | p. 39 |
Adhesives for Lamination | p. 39 |
Hot-Melt Adhesives | p. 39 |
Foams for Laminates | p. 40 |
Flexible Polyurethane (PU) Foam | p. 44 |
Polyolefine Foams | p. 41 |
Flexible PVC Foam | p. 41 |
Radiation-Cured Coatings | p. 41 |
General Features | p. 41 |
Chemistry | p. 42 |
Photoinitiators | p. 42 |
Polymer Systems | p. 43 |
Equipment | p. 44 |
Applications in Textile Coating | p. 44 |
References | p. 45 |
Textile Substrate for Coated Fabrics | p. 47 |
Materials and Trends | p. 47 |
Textile Fibers | p. 48 |
Cotton | p. 48 |
Rayon | p. 51 |
Nylons | p. 51 |
Polyester | p. 52 |
Polypropylene Fiber | p. 52 |
Aramids | p. 52 |
Spinning | p. 53 |
Cotton Spinning System | p. 53 |
Ginning | p. 53 |
Blow Room | p. 53 |
Carding | p. 54 |
Lap Formation | p. 55 |
Combing | p. 55 |
Drawing | p. 56 |
Speed Frame and Fly Frame | p. 56 |
Ring Spinning | p. 56 |
Newer Methods of Spinning | p. 57 |
Synthetic Fiber Spinning | p. 57 |
Melt Spinning | p. 57 |
Solution Spinning | p. 58 |
Woven Fabrics | p. 58 |
Weaving | p. 58 |
Fundamental Weaves | p. 59 |
Plain Weave | p. 59 |
Twill Weaves | p. 60 |
Satin and Sateen Weaves | p. 60 |
Looms | p. 61 |
Knitted Fabrics | p. 62 |
Weft Knitted Structures | p. 63 |
Warp Knitted Structures | p. 63 |
Nonwoven Fabrics | p. 64 |
Web Formation | p. 64 |
Web Bonding | p. 65 |
Entanglement of Fibers | p. 65 |
Bonding by Adhesives | p. 65 |
Fabric Preparation for Coating | p. 66 |
References | p. 67 |
Bibliography | p. 67 |
Coating Methods | p. 69 |
General Features | p. 69 |
Common Features of Fluid Coating Units | p. 69 |
Post- and Premetering Methods | p. 72 |
Knife Coating | p. 72 |
Arrangements of Knife Coating | p. 73 |
Coating Knives | p. 75 |
The Role of Rolling Bank and Web Tension | p. 76 |
Roll Coating | p. 77 |
Mayer Rod Coating | p. 77 |
Direct-Roll Coating | p. 78 |
Kiss Coating | p. 78 |
Gravure Coating | p. 79 |
Reverse-Roll Coaters | p. 79 |
Dip Coating | p. 81 |
Transfer Coating | p. 82 |
Rotary Screen Printing | p. 84 |
Calendering | p. 84 |
Precalendering Section | p. 85 |
Calender | p. 85 |
Coating and Lamination | p. 87 |
Postcalendering Section | p. 89 |
Coating Defects | p. 90 |
Comparison with Other Coating Methods | p. 90 |
Zimmer Coating | p. 91 |
Hot-Melt Coating | p. 91 |
Extrusion Coating | p. 91 |
Dry Powder Coating | p. 93 |
Foam Coating | p. 94 |
Lamination by Adhesives | p. 95 |
Welding | p. 96 |
References | p. 96 |
Physical Properties of Coated Fabrics | p. 99 |
General Characteristics | p. 99 |
Tensile Strength | p. 99 |
Elongation | p. 101 |
Adhesion | p. 101 |
Tear Resistance | p. 105 |
Weathering Behavior | p. 108 |
Microbiological Degradation | p. 110 |
Yellowing | p. 111 |
References | p. 111 |
Rheology of Coating | p. 113 |
Introduction | p. 113 |
Rheological Behavior of Fluids | p. 113 |
Bingham Body Behavior | p. 114 |
Dilatancy and Pseudoplasticity | p. 114 |
Thixotropy and Rheopexy | p. 115 |
Rheology of Plastisols | p. 116 |
Apparent Viscosity of Plastisols | p. 117 |
Polymer Size and Size Distribution | p. 117 |
Plasticizer and Additives | p. 118 |
Viscosity Change during Fusion | p. 118 |
Hydrodynamic Analysis of Coating | p. 119 |
References | p. 121 |
Waterproof Breathable Fabrics | p. 123 |
Introduction | p. 123 |
Clothing Comfort | p. 123 |
Impermeable Coating | p. 125 |
Technology of Waterproof Breathable Fabrics | p. 125 |
Parameters Required | p. 125 |
Designing Waterproof Breathable Fabric | p. 126 |
Diffusion of Water Vapor through a Fabric | p. 127 |
Diffusion through Membranes | p. 128 |
Water Vapor Transport through Textiles | p. 128 |
Repellency | p. 130 |
Techniques Adopted | p. 131 |
Applications | p. 131 |
Clothing Ensembles | p. 131 |
Health-Care Garments | p. 132 |
Types of Waterproof Breathable Fabrics | p. 133 |
Closely Woven Fabrics | p. 133 |
Microporous Coating and Laminates | p. 134 |
Hydrophilic Coatings and Films | p. 139 |
Using Waterproof Breathable Fabric for Apparel | p. 142 |
Evaluation | p. 142 |
References | p. 144 |
Nonapparel Coating | p. 147 |
Synthetic Leather | p. 147 |
Compact Coated Fabrics | p. 147 |
Poromerics | p. 149 |
Coagulation Process | p. 150 |
From Prepolymers | p. 151 |
Structure of Porous Films | p. 152 |
Porous Vinyls | p. 152 |
PTFE Laminate | p. 153 |
Architectural Textiles | p. 153 |
Materials | p. 154 |
Structures | p. 155 |
Air-Supported Structures and Shelters | p. 156 |
Flexible Barrier Storage System | p. 157 |
Tension Structures | p. 158 |
Awnings and Canopies | p. 159 |
Fluid Containers | p. 159 |
Inflatables | p. 159 |
Liquid Containers | p. 162 |
Tarpaulins | p. 162 |
Automotive Applications | p. 164 |
Air Bag Fabrics | p. 164 |
Textile Foam Laminates for Automotive Interiors | p. 166 |
Flame Lamination | p. 167 |
Dry Adhesives | p. 167 |
Headliner Structure | p. 168 |
Carpet Backing | p. 169 |
Flocking | p. 170 |
Fusible Interlining | p. 171 |
References | |
Coating with Functional Materials | p. 175 |
Introduction | p. 175 |
Microencapsulation | p. 175 |
Thermochromic Fabrics | p. 176 |
Temperature-Adaptable Fabrics | p. 178 |
Fragrance Release Fabric | p. 180 |
Fabrics for Chemical Protection | p. 181 |
Types of Chemical Exposure Risks | p. 182 |
Materials for Impermeable CPC | p. 183 |
Civil Applications | p. 184 |
Military Applications | p. 184 |
Materials for Permeable CPCs | p. 185 |
Carbon-Impregnated Polyurethane Foam | p. 186 |
Carbon-Impregnated Cotton Flannel and Nonwoven Fabric | p. 186 |
Bonded Spherical Carbon Adsorbents | p. 186 |
Active Carbon Fabrics (Charcoal Cloth) | p. 187 |
Recent Trends | p. 187 |
Camouflage Nets | p. 188 |
Visual and Near-IR Nets | p. 188 |
Radar Camouflage Net | p. 190 |
Snow Camouflage | p. 190 |
Thermal Camouflage (Infrared Reflecting Coverings) | p. 191 |
High-Visibility Garments | p. 191 |
Intumescent Coating | p. 191 |
Metal and Conducting Polymer-Coated Fabrics | p. 193 |
Methods of Metal Coating | p. 194 |
Uses of Metal-Coated Fabrics | p. 197 |
Protective Clothing | p. 197 |
Radar-Responsive Fabrics | p. 198 |
Static Electricity Control | p. 198 |
Electromagnetic Interference Shielding | p. 198 |
Conducting Polymer Coatings | p. 200 |
References | p. 200 |
Coating Smart Polymers and Nanomaterials | p. 203 |
Introduction | p. 203 |
Smart Polymer Coating and Laminates | p. 203 |
Based on Hydrogel | p. 203 |
Shape Memory Polyurethane (SMPU) | p. 205 |
Nanotechnology in Textiles | p. 207 |
References | p. 209 |
Test Methods | p. 211 |
Introduction | p. 211 |
Coating Mass per Unit Area (BS 3424, IS 7016 pt. 1) | p. 211 |
Degree of Fusion of Curing of Coating (BS 3424, ASTM D 4005-81) | p. 212 |
Blocking (BS 3424, IS 7016 pt. 9) | p. 212 |
Coating Adhesion (BS 3424, ASTM D-751, IS 7016 pt. 5) | p. 212 |
Accelerated Aging (BS 3424, IS 7016 pt. 8 Based on ISO /R 1419-1970) | p. 213 |
Flexibility-Flat Loop Method (IS 7016 pt. 11 Based on ISO 5979-1982) | p. 214 |
Stiffness of Fabric-Cantilever Test (IS 649) | p. 214 |
Damage Due to Flexing (BS3424, IS 7016 pt. 4, ASTM D 2097) | p. 216 |
Abrasion Resistance (ASTM D-3389, BS 3424) | p. 216 |
Test for Colorfastness to Dry and Wet Rubbing (BS 3424, IS 1259) | p. 217 |
Low-Temperature Bend Test (ASTM D 2136, IS 7016 pt. 10, Based on ISO 4675-90) | p. 218 |
Low-Temperature Impact Test (BS 3424, ASTM D-2137, IS 7016 pt. 14) | p. 219 |
Cone Test (IS 7941) | p. 220 |
Water Repellency-Spray Rating (IS 390, AATCC 22-1996) | p. 220 |
Resistance to Water Penetration (ASTM D-751, BS 3424, IS 7016, pt. 7) | p. 221 |
Flame Resistance of Fabric (IS 11871, BS 3119) | p. 221 |
Air Permeability (BS 3424) | p. 222 |
Water Vapor Permeability (ASTM E-96-80) | p. 223 |
Desiccant Method | p. 223 |
Water Method | p. 223 |
Resistance to Permeation by Hazardous Liquid Chemicals (ASTM F 739-96) | p. 224 |
Resistance to Penetration or Permeation of Chemical Warfare Agents | p. 224 |
Testing for Protection of Permeable Clothing against Mustard Gas Vapor | p. 225 |
Testing for Protection of Clothing against Laid Down Mustard Gas Drops | p. 225 |
Resistance to Penetration by Bloodborne Pathogens (ASTM F 1671-97 b) | p. 225 |
Electrical Resistivity of Fabrics (AATCC 76-1995) | p. 226 |
References | p. 226 |
p. 227 | |
p. 229 | |
Index | p. 231 |
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