Logistics Engineering & Management

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ISBN: 9780131429154 | 0131429159
Cover: Hardcover
Copyright: 9/8/2003

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An authoritative exploration of logistics management within the engineering design and development process, this book concentrates on the design, sustaining maintenance and support ofsystems.The volume provides complete coverage of reliability, maintainability, and availability measures, the measures of logistics and system support, the system engineering process, logistics and supportability analysis, system design and development, the production/construction phase, utilization, sustaining support and retirement phases, and logistics management.For those interested in logistics engineering and management.

FOREWORD

PREFACE

1. INTRODUCTION TO LOGISTICS

(45)

1.1 The Current Environment

(2)

1.2 The Scope of Logistics

(7)

1.3 The Elements of Logistics

(4)

1.4 Logistics in the System Life Cycle

(6)

1.5 Performance-Based Logistics (PBL)

(3)

1.6 The Need for Logistics Engineering

(3)

1.7 Related Terms and Definitions

(17)

1.7.1 System Engineering 28 1.72 System Analysis

(1)

1.7.3 Supportability Analysis (SA)

(2)

1.7.4 Concurrent/Simultaneous Engineering

(1)

1.7.5 Software Engineering

(1)

1.7.6 Reliability (R)

(1)

1.7.7 Maintainability (M)

(1)

1.7.8 Maintenance and Support

(2)

1.7.9 Human Factors (Ergonomics)

(1)

1.7.10 Safety and Security

(2)

1.7.11 Producibility

(1)

1.7.12 Disposability

(1)

1.7.13 Configuration Management (CM)

(1)

1.7.14 Total Quality Management (TQM)

(1)

1.7.15 System Effectiveness (SE)

(2)

1.7.16 Life-Cycle Cost (LCC)

(1)

1.7.17 Cost-Effectiveness (CE)

(1)

1.8 Summary

(1)

Questions and Problems

(2)

2 RELIABILITY, MAINTAINABILITY, AND AVAILABILITY MEASURES

(32)

2.1 Reliability Measures and Related Factors

(11)

2.1.1 Reliability Function and Failure Rate

(5)

2.1.2 Reliability Models and Component Relationships

(6)

2.2 Maintainability Measures and Related Factors

(14)

2.2.1 Maintenance Elapsed-Time Factors

(10)

2.2.2 Maintenance Labor-Hour Factors

(2)

2.2.3 Maintenance Frequency Factors

(2)

2.2.4 Maintenance Cost Factors

(1)

2.3 Availability Factors

(1)

2.3.1 Inherent Availability (Ai)

(1)

2.3.2 Achieved Availability (Aa)

(1)

2.3.3 Operational Availability (A0)

(1)

2.4 Summary

(1)

Questions and Problems

(4)

3 THE MEASURES OF LOGISTICS AND SYSTEM SUPPORT

(45)

3.1 System Measures of Effectiveness (MOEs)

(11)

3.1.1 System Effectiveness (SE)

(2)

3.1.2 Economic and Life-Cycle Cost (LCC) Factors

(6)

3.1.3 Cost-Effectiveness (CE)

(2)

3.2 Supply Chain Factors

(3)

3.3 Purchasing and Material Flow Factors

(2)

3.4 Transportation, Packaging, and Handling Factors

(5)

3.5 Warehousing and Distribution Factors

(2)

3.6 Maintenance Factors

101

(16)

3.6.1 Organizational Factors

101

(1)

3.6.2 Spares, Repair Parts, and Related Inventory Factors

102

(11)

3.6.3 Test and Support Equipment Factors

113

(1)

3.6.4 Transportation and Materials Handling Factors

114

(1)

3.6.5 Maintenance Facility Factors

115

(1)

3.6.6 Computer Resources and Maintenance Software Factors

115

(1)

3.6.7 Technical Data and Information System Factors

116

(1)

3.7 System Retirement and Material Recycling/Disposal Factors

117

(1)

3.8 Summary

117

(2)

Questions and Problems

119

(4)

4 THE SYSTEM ENGINEERING PROCESS

123

(68)

4.1 Definition of Problem, and Needs Analysis

125

(2)

4.2 System Feasibility Analysis

127

(1)

4.3 System Operational Requirements

128

(11)

4.4 Maintenance and Support Concept

139

(7)

4.5 Identification and Prioritization of Technical Performance Measures (TPMs)

146

(4)

4.6 Functional Analysis

150

(12)

4.6.1 Functional Flow Block Diagrams (FFBDs)

154

(1)

4.6.2 Operational Functions

155

(1)

4.6.3 Maintenance and Support Functions

156

(1)

4.6.4 Application of Functional Flow Diagrams

157

(5)

4.7 Requirements Definition and Allocation

162

(11)

4.7.1 Allocation of Reliability Requirements

163

(6)

4.7.2 Allocation of Maintainability Requirements

169

(3)

4.7.3 Allocation of Logistic Support Requirements

172

(1)

4.7.4 Allocation of Economic Factors

172

(1)

4.8 System Synthesis, Analysis, and Design Optimization

173

(7)

4.9 System Test and Evaluation

180

(7)

4.10 Summary

187

(1)

Questions and Problems

188

(3)

5 LOGISTICS AND SUPPORTABILITY ANALYSIS

191

(65)

5.1 The Analysis Process

193

(11)

5.2 Analysis Methods and Tools

204

(36)

5.2.1 Life-Cycle Cost Analysis (LCCA)

204

(7)

5.2.2 Failure Mode, Effects, and Criticality Analysis (FMECA)

211

(5)

5.2.3 Fault-Tree Analysis (FTA)

216

(5)

5.2.4 Maintenance Task Analysis (MTA)

221

(6)

5.2.5 Reliability-Centered Maintenance (RCM)

227

(5)

5.2.6 Level-of-Repair Analysis (LORA)

232

(5)

5.2.7 Evaluation of Design Alternatives

237

(3)

5.3 Supportability Analysis Applications

240

(3)

5.4 Logistics Management Information (LMI)

243

(3)

5.5 Summary

246

(1)

Questions and Problems

246

(10)

6 LOGISTICS IN SYSTEM DESIGN AND DEVELOPMENT

256

(63)

6.1 The Design Process

257

(16)

6.1.1 Conceptual Design

257

(1)

6.1.2 Preliminary System Design

258

(1)

6.1.3 Detail Design and Development

259

(14)

6.2 Related Design Disciplines

273

(28)

6.2.1 Design for Reliability

273

(8)

6.2.2 Design for Maintainability

281

(4)

6.2.3 Design for Human Factors and Safety

285

(7)

6.2.4 Design for Producibility

292

(1)

6.2.5 Design for Quality

293

(2)

6.2.6 Design for Disposability

295

(1)

6.2.7 Design for Economic Feasibility

296

(3)

6.2.8 Design for the Environment

299

(2)

6.3 Supplier Design Activities

301

(1)

6.4 Design Integration, Design Review, and System Evaluation

302

(8)

6.5 System Test and Evaluation (Validation of the Logistics and Support Infrastructure)

310

(3)

6.6 Design Changes and System Modifications

313

(2)

6.7 Summary

315

(1)

Questions and Problems

316

(3)

7 LOGISTICS IN THE PRODUCTION/CONSTRUCTION PHASE

319

(31)

7.1 Production/Construction Requirements

320

(7)

7.2 Industrial Engineering and Operations Analysis

327

(5)

7.3 Production/Manufacturing Operations

332

(3)

7.4 Quality Control

335

(4)

7.5 Measurement and Evaluation of Production Capability

339

(1)

7.6 Transition from Production to Customer (User) Operations

340

(5)

7.7 Summary

345

(1)

Questions and Problems

346

(4)

8 LOGISTICS IN THE SYSTEM UTILIZATION, SUSTAINING SUPPORT, AND RETIREMENT PHASES

350

(22)

8.1 System Support Requirements

351

(2)

8.2 Assessment of Logistics Capability

353

(14)

8.2.1 Data Collection, Analysis, and Reporting

353

(5)

8.2.2 Evaluation of Logistics Elements

358

(9)

8.3 System Modifications

367

(1)

8.4 System Retirement

368

(1)

8.5 Summary

369

(1)

Questions and Problems

369

(3)

9 LOGISTICS MANAGEMENT

372

(61)

9.1 Logistics Program Planning

373

(14)

9.1.1 Logistics in the System Life Cycle

373

(4)

9.1.2 Development of Specifications

377

(2)

9.1.3 Development of Planning Documentation

379

(8)

9.2 Development of a Work Breakdown Structure (WBS)

387

(1)

9.3 Scheduling of Logistics Tasks

388

(10)

9.4 Cost Estimating and Control

398

(2)

9.5 Major Interfaces with Other Program Activities

400

(4)

9.6 Organization for Logistics

404

(24)

9.6.1 Customer, Producer, and Supplier Relationships

405

(1)

9.6.2 Customer Organization and Functions (Consumer)

406

(1)

9.6.3 Producer Organization and Functions (Contractor)

407

(15)

9.6.4 Supplier Organization and Functions

422

(3)

9.6.5 Staffing the Organization

425

(3)

9.7 Management and Control

428

(2)

9.8 Summary

430

(1)

Questions and Problems

431

(2)

APPENDIX A: SELECTED BIBLIOGRAPHY

433

(10)

APPENDIX B: SYSTEM DESIGN REVIEW CHECKLIST

443

(15)

APPENDIX C: SUPPLIER EVALUATION CHECKLIST

458

(7)

APPENDIX D: LIFE-CYCLE COST ANALYSIS (LCCA)

465

(31)

APPENDIX E: MAINTENANCE TASK ANALYSIS (MTA)

496

(24)

APPENDIX F: SELECTED INTEREST TABLES

520

(11)

APPENDIX G: NORMAL DISTRIBUTION TABLES

531

(3)

APPENDIX H: ABBREVIATIONS

534

(4)

INDEX

538

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