Product Development and Design for Manufacturing: A Collaborative Approach to Producibility and Reliability, Second Edition,

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ISBN: 9780824799359 | 0824799356
Cover: Hardcover
Copyright: 1/30/2001

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"Outlines best practices and demonstrates how to desgin in quality for successful development of hardware and software products. Offers systematic applications failored to particular market environments. Discusses Internet issues, electronic commerce, and supply chain. "

About the Series

Preface

vii

Part I Product Development and Organization

Product Development in the Changing Global World

(14)

New Business Models and Practices

(1)

Global Business Perspective

(1)

Trends Affecting Product Development

(7)

Best Practices for Product Development

(1)

Review Questions

(1)

Suggested Readings

(1)

References

(1)

Product Development Process and Organization

(22)

Important Definitions

(1)

Collaborative Product Development

(1)

Product Development Teams

(2)

Concurrent Engineering

(1)

The Product Development Process

(3)

Program Organization

(6)

Technical Risk Management

(5)

Summary

(1)

Review Questions

(1)

References

(1)

Part II Stages of Product Development

Early Design: Requirement Definition and Conceptual Design

(40)

Important Definitions

(1)

Best Practices for Early Design

(1)

Systematic Requirement Definition Process

(14)

Product Requirements and Specifications

(1)

Conceptual Design Process

(10)

Requirement Allocation for a Notebook Computer

(1)

Software Design Requirement Issues

(1)

Service and Electronic Commerce Design Requirement Issues

(1)

Reliability Design Requirement Issues

(1)

Design Requirement Issues for Manufacturing, Producibility, and Process Design

(2)

Requirement Issues for Global Trade

(1)

Communication and Design Documentation

(3)

Summary

(1)

Review Questions

(1)

Suggested Readings

(1)

References

(3)

Trade-off Analyses: Optimization Using Cost and Utility Metrics

(24)

Important Definitions

(1)

Best Practices for Trade-off Analysis

(1)

Systematic Trade-off Analysis Process

(1)

Trade-off Analysis Models and Parameters

(1)

Design to Cost

(4)

Design to Life Cycle Cost

(7)

Producibility Effects on LCC

(5)

Design for Warranties

(2)

Summary

(1)

Review Questions

(1)

References

(2)

Detailed Design: Analysis and Modeling

101

(44)

Important Definitions

103

(1)

Best Practices for Detailed Design

103

(1)

Design Analyses

104

(4)

Detailed Design for Software

108

(1)

Design Synthesis and High-Level Design Tools

109

(1)

Prototypes in Detailed Design

110

(1)

Modeling and Simulation

110

(5)

Methodology for Generating and Using a Simulation

115

(4)

Variability and Uncertainty

119

(3)

Aging

122

(1)

Stress Analysis

122

(3)

Thermal Stress Analysis

125

(8)

Finite Element Analysis

133

(1)

Environmental Stress Analysis

134

(1)

Failure Mode Analysis

134

(4)

Detailed Design of Global Software

138

(3)

Detailed Design for a Notebook Computer

141

(1)

Summary

141

(1)

Review Questions

142

(1)

Suggested Readings

142

(1)

References

142

(3)

Test and Evaluation: Design Reviews, Prototyping, Simulation, and Testing

145

(20)

Important Definitions

147

(1)

Best Practices for Test and Evaluation

148

(1)

Test and Evaluation Strategy

148

(2)

Design Reviews

150

(2)

Prototyping, Design Modeling, and Simulation

152

(1)

Design for Test

153

(1)

Test, Analyze, and Fix Methodology

154

(2)

Software Test and Evaluation

156

(1)

Environment, Accelerated Life, and Halt Testing

157

(2)

Qualifying Parts, Technologies, and Vendors

159

(2)

Production and Field Testing

161

(1)

Notebook Computer Test and Evaluation

162

(1)

Summary

162

(1)

Review Questions

162

(1)

Suggested Readings

163

(1)

References

163

(2)

Manufacturing: Strategies, Planning, and Methodologies

165

(24)

Important Definitions

167

(1)

Best Practices for Manufacturing

167

(1)

Manufacturing's Strategies and the Company's Business Environment

168

(1)

Manufacturing Planning

169

(2)

Process Development

171

(1)

Process Qualification and Verification

172

(1)

Design Release and Production Readiness

172

(2)

Design to the Methodologies and Technologies of Manufacturing

174

(14)

Summary

188

(1)

Review Questions

188

(1)

References

188

(1)

Supply Chain: Logistics, Packaging, Supply Chain, and the Environment

189

(24)

Important Definitions

191

(1)

Best Practices for Supply Chain, Packaging and Environment

192

(1)

Design for Supply Chain and Logistics

192

(5)

Design for Customer Service and Maintenance

197

(1)

Design for Disassembly

198

(1)

Packaging Design

198

(6)

Design for the Environment

204

(6)

ISO 14000

210

(1)

Summary

210

(1)

Review Questions

210

(1)

References

211

(2)

Design for People: Ergonomics, Repairability, Safety, and Product Liability

213

(32)

Important Definitions

215

(1)

Best Practices to Design for People

216

(1)

Human Interface

217

(3)

Functional Task Allocation

220

(1)

Task Analysis and Failure Modes Analysis

221

(1)

Design Guidelines

222

(3)

Prototyping and Testing

225

(2)

Documentation for Users

227

(1)

Repairability and Maintainability

227

(6)

Design for Safety and Product Liability

233

(6)

Product Liability

239

(2)

Summary

241

(1)

Review Questions

242

(1)

Suggested Readings

275

(1)

References

275

(2)

Simplification: Commonality and Preferred Methods

277

(34)

Important Definitions

279

(2)

Best Practices for Simplification and Commonality

281

(1)

Keep It Simple: ``The K.I.S.S. Method'' and Complexity Analysis

282

(3)

Limit Customer Options or Features

285

(2)

Product Platforms, Lines and Families

287

(1)

Modularity and Scalability

288

(1)

Part Reduction

289

(2)

Process and Vendor Reduction and Re-engineering

291

(1)

Part Families and Group Technology

292

(1)

Function Analysis and Value Engineering

293

(2)

Ergonomics and Human Engineering

295

(1)

Mistake Proofing and Poka Yoke

296

(2)

Minimize Manufacturing Requirements and Design for Preferred Processes

298

(1)

Reduce Technical Risks

299

(1)

Commonality, Standardization, and Reusability

299

(2)

Common, Standard, or Preferred Part, Material, Software, and Vendor Lists

301

(1)

Software Reuse

302

(1)

Simplification Steps for Notebook Computer Assembly

302

(6)

Summary

308

(1)

Review Questions

309

(1)

Suggested Readings

309

(1)

References

309

(2)

Producibility Guidelines and Measurement

311

(26)

Important Definitions

313

(1)

Best Design Practices

313

(1)

Producibility Guidelines and Rules

314

(3)

Design for Preferred Manufacturing Methods

317

(10)

Producibility Measurement

327

(3)

Producibility Software Tools

330

(4)

Summary

334

(1)

Review Questions

334

(1)

Suggested Readings

334

(1)

References

335

(2)

Successful Producibility Methods Used in Industry

337

(32)

Best Practices

339

(1)

Best Manufacturing Practices Program

339

(3)

Producibility Assessment Worksheet

342

(3)

Boothroyd and Dewhurst Design for Assembly

345

(3)

Robust Design

348

(1)

Taguchi Methods

348

(7)

Six Sigma Quality and Producibility

355

(4)

Production Failure Mode Analysis, Root Cause, Isakawa Fish Diagrams, and Error Budget Analysis

359

(3)

Mistake Proofing and Simplification

362

(2)

Design For Quality Manufacturing

364

(2)

Vendor and Manufacturing Qualification

366

(1)

Summary

367

(1)

Review Question

367

(1)

Suggested Readings

367

(1)

References

367

(2)

Reliability: Strategies and Practices

369

(34)

Important Definitions

371

(1)

Best Practices for Design Reliability

372

(1)

Accurate Reliability Models Are Used in Trade-Off Analyses

372

(11)

Reliability Life Characteristics

383

(4)

Reliability Prediction

387

(6)

Design for Reliability

393

(1)

Multidiscipline Collaborative Design

393

(1)

Technical Risk Reduction

393

(1)

Simplification and Commonality

394

(2)

Part, Material, Software, and Vendor Selection and Qualification

396

(1)

Design Analysis to Improve Reliability

396

(1)

Developmental Testing and Evaluation

397

(1)

Production Reliability and Producibility

398

(1)

Design for Reliability at Texas Instruments

398

(2)

Summary

400

(1)

Review Questions

400

(1)

Suggested Readings

401

(1)

References

401

(2)

Testability: Design for Test and Inspection

403

(26)

Important Definitions

405

(1)

Best Practices for Testability

405

(2)

Test Plan

407

(2)

Examples of Defects and Failures

409

(4)

Design for Effective and Efficient Test

413

(1)

Design Process for Inspectability

414

(2)

Design Process for Testability

416

(1)

Software Testability Guidelines

417

(2)

Testability Approaches for Electronic Systems

419

(7)

Summary

426

(1)

Review Questions

426

(1)

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Product Development and Design for Manufacturing: A Collaborative Approach to Producibility and Reliability, Second Edition,

Summary

Author Biography

Table of Contents

Supplemental Materials

FREE SHIPPING

Rent More, Save More! Use code: BBRENTAL

5% off 1 book, 7% off 2 books, 10% off 3+ books

Product Development and Design for Manufacturing: A Collaborative Approach to Producibility and Reliability, Second Edition,

Summary

Author Biography

Table of Contents

Supplemental Materials

Digital License